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SMT Inspection AOI

  • AOI Automated Optical Inspection Process (AOI) | PCB Assembly Tour,CW-S810
AOI Automated Optical Inspection Process (AOI) | PCB Assembly Tour,CW-S810

AOI Automated Optical Inspection Process (AOI) | PCB Assembly Tour,CW-S810

  • Product description: AOI Automated Optical Inspection Process (AOI) | PCB Assembly Tour,CW-S810
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Method Of Determining Solder Paste Inspection Tolerance Settings,CW-S810Feature:

Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability

The entire PCB match capability can detec extra parts at any location

Germany imported 5.0 MP industry cameras

The mew light source design, effectively eliminated the NG parts

Offline programming

Import control system to ensure high-precision equipment operation

The equipment can communicate directly with the NG buffer device and other equipment through the communicate protocol

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator

2. Various vector image algorithms to get the best inspection capability

The vector image algorithms include logic operation ,distance of luminance boundary, chip tracing,OCR/OCB Luminance/color template matching, color distance, color distance, color extraction (RGB&HSV),VALUE-range of luminance offset of luminance, the minimum variation span of luminace,etc……More than 30 Kinds of the most advanced algorithms

3. Germany imported 5.0 MP Industry cameras

Wight a high-color reproduction, collocation a high-resolution telecentric lens, high NG identification, provide high-definition image output the AOI

4. Control system

All major components are used internationally renowned brands, in the premise of ensuring the stability and accuracy of the movement equipment with high service life and low failure rate.

5. The entire PCB match capability can detect extra part at any location

The entire PCB match function

High frame rate industrial cameras with telecentric lens

High-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software entire board matching algorithm, can be used detect extra parts,foreigh matter, scratches and other information on the PCB

6. Multi machines one operator, intelligent communication

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator

Method Of Determining Solder Paste Inspection Tolerance Settings,CW-S810 Specification:

Category

Item

CW-S810

Recognition system

Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing,OCR/OCV luminance/color template matching, color distance, color extraction (RGB&HSV)Value-range of luminance, offset of luminance, the minimum variation span of luminace,etc….more than 30 kinds of the most advanced algorithms

Camera

Distal high speed CCD 5m pixel camera,20um(12um,15um,10um for option)

Lens

High-resolution telecentric Lens

Lamp-house

Rings RGB led lamp-house

FOV

40.95*40.95mm(20um)30.68*30.68(15um)

0201 Chip

<7.6m

Per-image Time

<240ms(15um)

Paste Printing Time

Missing,shift,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged

Component Defects

Overflow,insufficient,short solder,stain

Solder Defected

Overflow,insufficient,short solder, solder void

Wave Soldering Inspect

01005&0.3mm pitch()15um

Mechanism System

PCB Conveyor

Left to right ,PCB fixing:bottom-up,PCB warp correction ,Automatic PCB loading and unloading ,Adjustable clearance,Conforming SMEMA standard,Orbit clearance:900±20mm

PCB size

50×70mm-400×330mm

PCB thickness

0.5mm – 3.0mm

PCB warp Tolerance

<2mm

Component Clearance

TOP≤25mm, BOT≤25mm

Driver

AC server, camera moves in the directions of X/Y

<10um

<10um

Moving Speed

500mm/s

Soft System

Operation System

Microsoft Windows 7 X64

Operation

Graphic programming,Chinese,English

Programming

Support office programming and debugging

Computer

Industrial Computer, Intel four-core 17 CPU,Memory:16G,Hard disk:1TB

Display

21 inch TFT

Network

Multi machine control

The operator can control multi same machines in the control time

Network

NG adaptable, check and correct PCBA defects at repair station

Communication port

SMEMA,RS232,RJ45

Other

Air Supply

0.5MPA.40CM3/min

Machine Dimensions

100*96*160cm

Weight

70KG

Power Supply

AC220V,10%,Single phase 5A 50/60HZ,POWER CONSUMPTION 1000W WITH ups inside

Working Environment

Temperature 10-40℃,humidity 30-802%RH